Petition for Modification
In the matter of
Monterey Coal Company
No. 1 Mine
I.D. No. 11-00726
Docket No. M-2002-113-C
30 CFR 75.350
PROPOSED DECISION AND ORDER
On January 5, 2000, a petition was filed seeking a modification of the application of 30 CFR 75.364(b)(1) to Perry County Mining Company's Eas #1 Mine, located in Perry County, Kentucky. MSHA issued a Proposed Decision and Order granting the modification (Docket No. M-1999-150-C) which became final June 10, 2001. Subsequently, the mine name and company name were changed and the mine ventilation system was altered.
On January 14, 2002, the petitioner sought a modification of the application of 30 CFR 75.364(b)(2) to the HZ4-1 Mine. The petition was investigated by MSHA district personnel and a report filed dated March 26, 2002. Neither the petition nor the investigation report noted that the petitioned area was covered under the existing modification. Before a Proposed Decision and Order for Docket No. M-2002-004-C could be issued the petitioner made additional ventilation changes which rendered the proposed method of evaluation invalid. Those changes were submitted and approved as changes to the mine ventilation plan by the MSHA District Manager in conformance with 30 CFR 75.370.
On June 20, 2002, the petitioner sought a modification of 30 CFR 75.364(b)(2) to the HZ4-1 Mine. That petition was assigned Docket No. M-2002-053-C and reflected the ventilation changes approved by the District Manager May 6, 2002. The petition did not note the modification was covered under the existing modification under Docket No. M-1999-150-C and that the same areas were investigated under Docket No. M-2002-004-C.
The petitioner alleges that approximately 2,400 feet of intake / neutral aircourse in the Southeast Mains has become unsafe for mine examiners to travel and that the taking of air quantity and quality measurements at four locations down the length of the aircourse will provide no less than the same measure of protection as the standard. The requested modification would reduce the area described in Docket No. M-1999-150-C by approximately 1400 feet in the Roll Mains. All entries in the Roll Mains have been made common with the belt and track entries by removing stoppings. The weekly examination of the entries can be made and the modification is no longer needed for that location. However, the remaining area in the Southeast Mains remains unsafe-for-travel. Air is diverted from the Southeast Mains, through regulators, into the Roll Mains to ventilate an active conveyor belt entry and common rail haulage entry. This must be intake air and the modification must address 30 CFR 75.364(b)(1) rather than 75.364(b)(2). The petitioner added a monitoring station immediately down wind of the Southeast Mains Seals. The Petitioner alleges that application of this standard will result in a diminution of safety to the miners and that the alternative method proposed in the petition will at all times guarantee no less than the same measure of protection afforded by the standard.
MSHA personnel conducted an investigation of the petition and filed a report of their findings and recommendations with the Administrator for Coal Mine Safety and Health. After a careful review of the entire record, including the petition and MSHA's investigative report and recommendation, this Proposed Decision and Order (PDO) is issued.
Application of 30 CFR 75.364(b)(1) to the subject mine will result in a diminution of safety to the miners and the special terms and conditions set out below will at all times provide a safe work environment to the miners.
The petitioner's proposed alternative method consists of daily examinations at four evaluation points to monitor the air quality and quantity in each of two entries along approximately 2,400 feet of intake aircourse which has become unsafe for mine examiners to travel for weekly examinations. These are entries number 8 and 9 of the Southeast Mains near the junction with the Roll Mains. In addition, the petitioned area will extend across the 9 Southeast Mains seals to immediately downwind of the seal in No. 1 entry, an additional 800 feet. MSHA's investigation confirms the area to have deteriorated roof and roof falls rendering the aircourse unsafe for travel and essentially impractical to rehabilitate. It also confirms that the area of the mine for which the modification is requested is ventilated by a blowing/forced air ventilation fan. Further, due to the roof falls and entry closure on the petitioned aircourse, less than 25 percent of the air flow at the beginning of the petitioned area reaches the end.
The air flow decreased because of leakage through approximately 60 ventilation controls, including two regulators and an overcast, which separate the petitioned area from the Roll Mains. The investigation map indicates that the aircourse consists of two common entries, increasing to three common entries and decreasing back to two entries in the southern most entries of Southeast Mains before entering a short section of the Roll Mains where the airflow is directed across the belt entry through an overcast and across the 9 Southeast Mains mine seals. The inclusion of ventilating the Southeast Mains mine seals adds an area not addressed in the original modification granted under Docket No. M-1999-150-C. The airflow ventilating the Southeast Mains 9 Mine seal is shown as "designate return aircourse".
The map also indicates that, at the present time, there are no ventilated worked-out areas or sealed areas from which methane or oxygen deficient air could be released into the aircourse. That designation is not consistent with this PDO. Air quantity readings taken during the investigation of Docket No. M-1999-150-C indicate substantial leakage exists through the ventilation controls creating the aircourse. That leakage decreases the air flow in the petitioned aircourse, with the leakage increasing air flow in the adjacent belt entry. Therefore, MSHA continues to require monitoring of the level of leakage during daily examinations and weekly examination of ventilation controls to provide early detection of further restriction of air flow by roof falls, or short circuiting of air flow should a ventilation control(s) fail.
The mine map shows projected development which may require significant ventilation changes. Because of the very high leakages of air flow from the petitioned aircourse into the adjacent track haulage or belt haulage entries, the petitioned aircourse is not suitable for designation as a return and, if used to ventilate future sealed areas, those seals should be examined on a preshift basis. All seals are currently accessible and being examined weekly.
This modification does not cover the mine seals in the Roll Mains or Southeast Mains. The evaluation system under Docket No. M-2003-053-C is not intended to provide an effective evaluation of the condition of those seals and examinations of those seals must continue.
On the basis of the petition and the findings of MSHA's investigation, Perry County Coal Corporation is granted a modification of the application of 30 CFR 75.364(b)(1) to its HZ4-1 Mine. This PDO, when final, shall supercede and replace the PDO issued under Docket No. M-1999-150-C.
Wherefore, pursuant to the authority delegated by the Secretary of Labor to the Administrator for Coal Mine Safety and Health, and Act of 1977, 30 U.S.C., sec. 811(c), it is ordered that Perry County Coal Corporation's Petition for Modification of the application of 30 CFR 75.364(b)(1) in the HZ4-1 Mine is hereby:
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GRANTED, for the examination of approximately 3,200 feet of unsafe-to-travel intake aircourse beginning in the Southeast Mains, across the Roll Mains belt entry overcast and to immediately outby the 9 Southeast Mains Mine seals, conditioned upon compliance with the following terms and conditions:
- Seven monitoring stations in the mains inby Big Creek Fan and in the Roll Mains which allow effective evaluation of air flow quantity and quality entering and leaving the petitioned, unsafe-for-travel, intake aircourse segment shall be established as follows:
- Signs showing the safe travel route to each monitoring station shall be conspicuously posted in an adjacent travel entry.
- Evaluations shall be conducted by a certified person at each of the monitoring stations daily. The evaluations shall include the quantity and quality of air entering or exiting the monitoring station. In addition, the daily evaluations shall also include a determination of the aircourse's leakage, defined and measured as stated in Paragraph 8 below. These air measurements shall be made using MSHA approved and calibrated hand-held multi-gas detectors to check the methane and oxygen gas concentrations and appropriate, calibrated anemometers to check air flow volume. In addition, weekly examination of each permanent ventilation control separating the petitioned air course from the mains track entry and Roll Mains belt haulage entry- shall be conducted and the stopping and any future ventilation controls shall be maintained to minimize leakage. The petitioned aircourse shall not become a designated return or an actual return aircourse until measures to preclude leakage of potentially contaminated air flows are evaluated and approved by the District Manager in the mine's ventilation plan.
- A diagram showing the normal direction of the air flow shall be posted at the monitoring stations. The diagram shall be maintained in legible condition and any change in air flow direction shall be reported to the mine fore-man for immediate investigation.
- The date, initials of the examiner, time and the measured quantity and quality of air shall be recorded in a book, or on a date board, that shall be provided at the monitoring stations. Such results, including the condition of the permanent ventilation controls (at present, approximately 60 ventilation structures including stoppings, an overcast and two regulators) creating the aircourse, shall also be recorded in a book kept on the surface and made accessible to all interested parties.
- All monitoring station(s) and approaches to monitoring station(s) shall, at all times, be maintained in a safe condition. The roof shall be adequately supported by roof bolts or other suitable means to prevent deterioration of the roof in the vicinity of the stations.
- Methane gas or other harmful, noxious or poisonous gases shall not be permitted to accumulate in excess of legal limits for intake air. An increase of 0.5 per centum methane above the last previous methane reading or a decrease of 0.5 percent in the previous oxygen reading or a 10 percent change in air flow quantity shall cause an immediate investigation of the affected area. The results of the investigation shall be immediately reported to the mine foreman.
- The aircourse's initial leak-age shall be determined during the first evaluation following implementation of this modification. Leakage is defined as the discrepancy between the air quantity entering and exiting the aircourse segments, as measured at the monitoring stations. A 10 percent change from the initial leakage in the aircourse shall cause immediate examination of all permanent ventilation controls. Damaged stoppings or other ventilation controls shall be re-paired or re-placed to minimize leakage. Following repairs, a new "initial leakage" shall be determined and serve as the basis for subsequent evaluations.
- The monitoring station location(s) shall be shown on the annually submitted mine ventilation map. The stations shall not be moved to another location without prior approval by the District Manager as a part of the Ventilation Plan for the mine.
- Prior to implementing this modification, all mine personnel shall be instructed that, except along designated routes, no travel into the petitioned area shall be permitted and all other approaches shall be fenced off or barricaded with "DO NOT ENTER" warning signs. Entry in the area shall be permitted only to conduct investigations and correct problems with air flow detected through the monitoring process and all such work will be done under the supervision of an authorized person. All persons who work in the area shall be instructed in the emergency evacuation procedures and all provisions of 30 CFR 75.1502 and 75.383.
- Within 60 days after this Proposed Decision and Order becomes final, the Petitioner shall submit proposed revisions for its approved 30 CFR Part 48 training plan to the Coal Mine Safety and Health District Manager. These proposed revisions shall include initial and refresher training regarding compliance with this PDO.
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(a) Two monitoring stations located in entries Nos. 7 and 8, approximately 4,600 feet inby the Big Creek Fan in the mains and approximately 3 crosscuts inby the "old side track" location shall monitor the air entering the petitioned aircourse (locations identified by the petitioner and MSHA investigator as CP 8A and CP 8B).
(b) Two monitoring stations located in entries Nos. 8 and 9 of the Southeast Mains approximately 90 feet inby Spad 2436 for relocated CP 9A and 90 feet inby Spad 2434 for relocated CP 9B shall monitor the air exiting the Southeast mains portion of the air course.
(c) Two monitoring stations, located immediately out by the regulators in the Roll Mains entries nos. 1 and 9 to monitor air exiting the petitioned area.
(d) One monitoring station, located 130 feet inby Spad 2521 in No. 1 entry of the Southeast Mains to monitor the air leaving the petitioned area toward the northwest.
If a hearing is requested, the request shall contain a concise summary of position on the issues of fact or law desired to be raised by the party requesting the hearing, including specific objections to the proposed decision. A party other than Petitioner who has requested a hearing shall also comment upon all issues of fact or law presented in the petition, and any party to this action requesting a hearing may indicate a desired hearing site. If no request for a hearing is filed within 30 days after service thereof, the Decision and Order will become final and must be posted by the operator on the mine bulletin board at the mine.
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John F. Langton
Acting Deputy Administrator
for Coal Mine Safety and Health
