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Mine Safety and Health Administration
Protecting Miners' Safety and Health Since 1978
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Joy 14CM RC Continuous Mining Machine with attached mobile bridge haulage
Contact:
Palmer.Melvin@dol.gov
Home
1. Duty 1: Start-of-Shift Activi...
Change clothes
Get CSE SR-100
Check in/Tag in
Obtain PPE
Get detector
Get cap lamp with accessory re...
Get streamers
Meet with foreman
Enter the mine
2. Duty 2: Hot Seating (1st to 2...
Check travelway conditions
Talk to other continuous miner...
Examine roof and rib
Look for check curtains
Put red streamers up
Check for unsupported roof sig...
3. Duty 3: Starting Fresh (Day s...
Check work area conditions
Talk to mechanic on section
Talk with foreman
Tram miner to face
Start mining
4. Duty 4: Conducting Dust Param...
Check work area conditions
De-energize miner
Put water pressure gage on rig...
Energize machine
Activate water sprays with rem...
Count how many sprays are in o...
Check scrubber sprays
Check blocker sprays
Check water pressure with scru...
De-energize miner
Remove the pressure gage
Clean out scrubber ductwork an...
Hose off top of miner
Energize miner
Check fire suppression
Report results to foreman
5. Duty 5: Pre-op Continuous Min...
Check work area conditions
De-energize and tag out machin...
Examine trailing cable
Walk around machine
Look for oil leaks
Look for missing parts/pieces
Check work area conditions
Check to ensure all lights are...
Energize machine
Check to make sure all lights ...
Check all remote functions to ...
6. Duty 6: Tramming/Moving Miner
Check travel way conditions
Notify front mobile man that ...
Energize machine
Tramming machine
Position yourself at the tail ...
Shut miner down to move past m...
Move to the front of the miner...
Position yourself in R1 outby ...
Move slowly and allow bridges ...
Move miner to R1
Check with foreman to make sur...
Bridge operators will watch th...
Bridge operators will move in ...
Reposition yourself in R2 when...
Method 1 of tramming to the le...
Method 2 of tramming to the le...
Method 3 of tramming to the le...
Use Method 1 when going to L1
7. Duty 7: Cutting coal
Check work area conditions
Position yourself to cut coal
Turn sprays on
Activate scrubber
Start cutter heads
Put in high tram
Start coal chains
Pull heads up
Nick roof
Sump in for 2 1/2 feet
Drop heads
Let them mill around for appro...
Tram miner back until you see ...
Tram straight back in until yo...
Pull heads to the roof, sump i...
Advance curtain to within 25' ...
Repeat cycle until you reach 4...
Flag front mobile man that you...
Shut down the following machin...
Back out of cut
Conduct gas check every 20 min...
Hang curtain to the last row o...
Signal bridge crew with cap la...
Position miner to left side
Repeat cut cycle until left si...
Cleanup cut
Make gas check for bolters
Pull streamers on the way back...
Notify bolters of time gas che...
Thoroughly wash out scrubber s...
8. Duty 8: Turn crosscut to the ...
Check work area conditions
Ensure workplace exam, gas tes...
Ensure ventilation controls, s...
Position yourself on left side...
Hook the right bull wheel into...
Slew the rear of miner around ...
Mine the corner approximately ...
After reaching the 16' mark, b...
Mine left corner in about 10'
Back up and reposition the min...
Cut coal until you hit the 40'...
Move to left side and repeat c...
Clean up cut
Conduct gas test on left side ...
Clean scrubber according to pl...
9. Duty 9: Turn crosscut to the ...
Check work area conditions
Ensure Workplace Exam, gas tes...
Ensure ventilation controls, s...
Position yourself on right sid...
Hook the left bull wheel into ...
Slew the rear of miner around ...
Mine the corner approximately...
After reach 16' mark, back it ...
Mine right corner in about 10'
Slew miner around while taking...
Cut coal until you hit the 40'...
Move to left side and repeat c...
Clean up
Conduct gas test with Gizmo
Ensure scrubber has been clean...
10. Duty 10: Belt-up
Check travel way and work area...
Position miner outby RFM tail
Spot a splice at the tail
Use vice-grips to hook roll of...
Turn on RFM belt
Run 100' back
Shut belt off and lock-out
Tram miner up past the tail
Place the frame of the miner a...
Push the RFM back to obtain sl...
Pull the spindle and hook the ...
Attach pull chain to draw bar ...
Pull RFM to next location with...
Keep RFM on sites
Hook other end of the belt up
Install structure
Pull belt tight with miner
Energize the RFM belt
Start the RFM belt
Check for tracking
Follow signaling procedures wh...
Clean belt line
Reinstall belt back check
Advance CO monitor
Advance pull cord
Advance water line
Vent belt air to return
Patch old return hole
11. Duty 11: Normal End-of-Shift ...
Talk to oncoming operator
Check travel way conditions on...
Drive mantrip out
Check out
Put methane detector back on c...
Put light on charge
12. Duty 12: End-of-Shift (Saturd...
Take only 20-foot cuts during ...
Check travel way and work area...
Back miner up along RFM
Shut belt off
Check ventilation
Make sure proper danger signs ...
Shut water off at christmas tr...
De-energize all equipment at p...
Contact outside that you are d...
Drive mantrip out
Check out
Put methane detector on charge
Put light on charge
13. Duty 13: Remote Box Functions
Stay in sight of machine at al...
Demonstrate Panic bar
Demonstrate Emergency Stop (E-...
Demonstrate installation of ba...
Start the pump motor
Leave it in the pump cycle mod...
Demonstrate head function
Demonstrate pan function
Demonstrate tail function
Demonstrate stab jack function
Demonstrate fire suppression
Demonstrate how to shut off fi...
Demonstrate function of water...
Demonstrate how to turn head l...
Demonstrate override of on-boa...
Demonstrate tram speed switch
Demonstrate tram levers functi...
Demonstrate coal chain activat...
Demonstrate activating scrubbe...
Demonstrate cutter head start ...
14. Duty 14: Using the Gizmo
Shut machine down using panic ...
Check work area conditions
Place Gizmo no further than 30...
Activate methane detector
Signal bridge crew
Tram miner to face
Touch bits to face
Observe reading
Take a time check
Flag the bridge man and back o...
Tell roof bolter operators tim...
15. Duty 15: Installing sight lin...
Check travel way and work area...
Find laser
Find spads
Hang laser
Paint center line from face 20...
16. Duty 16: Non-Routine Tasks/Un...
Explain Fire-fighting duties
Show escapeways
Explain/Demonstrate Methane Mo...
Explain procedures to follow w...
Explain mining procedures to f...
Using Probes
Procedures for crossing over/u...
Joy 14CM RC Continuous Mining Machine with attached mobile bridge haulage
1.
Duty 1: Start-of-Shift Activities
Change clothes
Get CSE SR-100
Check indicators
Check seal and dents
Remove from pouch monthly
Check in/Tag in
Obtain PPE
Gloves
Safety glasses
Hearing protection
Safety boots
Respirator
Reflective material on clothing
Hard hat
Get detector
Check battery
Zero out
Get cap lamp with accessory receptacle
Check charger
On fully charged lamp, gauge will be off
Get streamers
Meet with foreman
Obtain work assignments
Discuss bolted/unbolted areas
Discuss planned belt-ups
Enter the mine
Conduct pre-op on mantrip
The miner operator normally operates the mantrip
Check lights
Ensure horn works
Check foot pedal brake
Check parking/emergency brake
Check fire extinguisher
Get rock bar, pump jack, and handle
Check tires
Check travel way conditions
Always examine work area and work place for hazards
Get on mantrip
Put on safety glasses before mantrip moves
Tram mantrip to face
Use dynamic brake when going downgrade
Travel at speed consistent with roadway conditions
Park out of the way
Set emergency brake
Turn power switch off
2.
Duty 2: Hot Seating (1st to 2nd shift)
Check travelway conditions
Always examine work area and work place for hazards
Talk to other continuous miner operator
Discuss condition of machine
Discuss problems with remote, shutdown switch, etc.
Discuss time frame for gas tests, if necessary
Discuss roof conditions
Discuss changes in bottom
soft, wet, broken up
Examine roof and rib
Look for check curtains
Put red streamers up
Place on 2nd row back, place on each side of miner, no one may go past streamers when miner is in cutting cycle
Check for unsupported roof signs
One should be placed behind the curtain
Placed at all approaches to unsupported areas
3.
Duty 3: Starting Fresh (Day shift)
Check work area conditions
Always examine work area and work place for hazards
Talk to mechanic on section
Discuss water pressure
25 psi minimum
Discuss sprays
17 sprays minimum per plan
Discuss bits
Discuss scrubber ductwork and screen cleanliness
Discuss whether or not sump has been flushed
This is part of the required dust parameters examination
The mechanic will do these for you when possible
Talk with foreman
Discuss mining sequence
Discuss any problems observed
Discuss air readings and cut depths
2 cut sequence
4 cut sequence
Obtain clearance to tram into the face
Confirm methane exam has been made
This is part of the required dust parameter examination
Tram miner to face
Allow for foreman to take scrubber reading
Inform bridge crew where you are going and that you are starting up
Position yourself behind the miner in crosscut if at all possible
Stay out of miner red zones
Discuss Red Zones for CM and haulage
Position yourself in a crosscut ahead of the miner until it passes
Stay out of miner red zones
Discuss Red Zones for CM and haulage
Start mining
4.
Duty 4: Conducting Dust Parameter Exam
Check work area conditions
Always examine work area and work place for hazards
De-energize miner
Put water pressure gage on right side of miner near bull wheels
Energize machine
Activate water sprays with remote
Count how many sprays are in operating condition
17 operating sprays minimum
No more than one blocked spray in each spray bar
Check scrubber sprays
Not part of the 17 - a minimum of two must be in operating condition at all times