U.S. Department of Labor
Mine Safety and Health Administration
Protecting Miners' Safety and Health Since 1978
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Conveyorman Pit "B"
Contact:
Palmer.Melvin@dol.gov
Home
1. Start of Shift Activities
Clock-In
Don PPE
Obtain Communication (Radio)
Talk to Supervisor
Attend Safety Meeting
Obtain the detailed checklist ...
2. Fire-Up "B" Pit
Radio "A" Pit Conveyorman to s...
Inspect to ensure that conveyo...
Inspect and Start Trash Pump
Ensure Material Flow
Look for General Malfunctions
3. Berm & Highwall Inspection in ...
Obtain and Follow Workplace Ex...
Observe and follow all posted ...
Check Berms
Check Pit Floor (rocks & steel...
Check highwall
Notify the loader and Marion o...
4. "B" Pit Inspection(Belts & Fee...
Check for proper guarding
Check Belts
Check Rollers
Check Bearings
Check Gear Box
Check Head Pulley
Check Tail Pulley
Check Wipers
Check for water flow at belly ...
Check Grizzly Pump
5. Inspect FC16 Conveyor Belt
Check Tail Pulley Area
Head Pulley Area
Inspect FC16 Mid-Section
Inspect E-Stop Cords
6. Inspect FC15 Conveyor Belt
Check Tail Pulley Area
Head Pulley Area
Inspect FC15 Mid-Section
Inspect E-Stop Cords
7. Inspection of MCC (Motor Contr...
Inspect fire extinguisher
Inspect housekeeping
Ensure that lock out tag out b...
Check for hazardous electrical...
8. Inspect FC14 Conveyor Belt
Check Tail Pulley Area
Check Head Pulley Area
Inspect FC14 Mid-Section
Inspect E-Stop Cords
9. Inspect FC13 Conveyor Belt
Check Tail Pulley Area
Check Head Pulley Area
Inspect FC13 Mid-Section
Inspect E-Stop Cords
10. Inspect FC12 Conveyor Belt
Check Tail Pulley Area
Check Head Pulley Area
Inspect FC12 Mid-Section
Inspect E-Stop Cords
11. Inspect FC12 MCC
Inspect fire extinguisher
Inspect housekeeping
Ensure that lock out tag out b...
Check for hazardous electrical...
12. Preventative Maintenance
Obtain grease from the oil con...
Fill grease gun
Follow grease schedule
Grease the bearings that are l...
13. Housekeeping
Obtain water truck
Ensure that wheels are properl...
Start water truck to build air...
Turn valve on to start water t...
Turn off water when truck is f...
Proceed to "B" pit via "A" pit...
Proceed to areas that require ...
Park truck in a safe area
Set parking brake
Engage PTO
Engage throttle to maximum
chock wheels
Remove and un-wind water hose
Open valve on rear of truck sl...
Grab the end of the water hose
Open the hose nozzle slowly
Clean transfer points thorough...
Roll up water hose
Remove and store wheel chocks
Re-set throttle to idle
Turn off pump by disengaging P...
Disengage parking brake
Return to water stand and repe...
Proceed to any other areas tha...
14. Spill Response
Ensure personal and co-worker ...
Determine the source of the sp...
Collect appropriate cleanup/co...
Contain, limit, or stop the sp...
Notify the supervisor immediat...
Determine the type, approximat...
Bag contaminated soil and clea...
Place in proper container
15. Unplug Transfer Points
Shut down the two preceding, a...
Lock-out and tag-out the belts...
Analyze and discuss the task p...
Obtain tools, equipment and/or...
Remove the accessible material
16. Belt Training
Training Bottom
Training Top
Training Tail
17. Belt Splicing
Spot the belt
Assess the position of the spl...
Lock/tag-out Belt
Obtain the following tools nee...
Inspect tools needed to splice...
Obtain, inspect, and use fall ...
Place the required tools at or...
Install belt clamps
Position and tension both com-...
Position splice board under be...
Cut out the old splice using a...
Install splicing template
Drill holes
Remove Template
Install Flex-Cos (Clips) on bo...
Install caps and nuts
Tighten nuts with a nut driver
Break off the studs using a br...
Grind and clean to remove shar...
Loosen the com-a-longs simulta...
Remove the com-a-longs
Remove clamps
Remove splice board
Clean up and re-store tools
Remove locks and tags
18. End of Shift Activities
Signal the loader operator to ...
Proceed to the control tower
Turn off the power to feeder, ...
Pick up the loader operator if...
Shut and lock the gate if the ...
Park service truck on the line
Post-Op the service truck (Com...
Return PPE to locker
Place radio in charger
Turn in paperwork
Clock out
Conveyorman Pit "B"
1.
Start of Shift Activities
Clock-In
Don PPE
Steel Toed Boots
Rubber or Leather
gloves
Work Gloves/Welding Gloves
Safety Glasses
Clear
Shaded
Hard Hat
Hearing Protection
Where Required and noted with signs. Both plugs and muffs are available based on individual preference.
Obtain Communication (Radio)
Get radio from charger
Put on channel #1
Turn Radio On
Listen for the audible beep
Secure Radio in pocket or holder
Talk to Supervisor
Discuss any special tasks or duties
Discuss turn-over information from maintenance shift
Attend Safety Meeting
Wednesday's at 6:30 am
Obtain the detailed checklist for the Pre-operational Vehicle Inspection
Red tag and inform shop mechanic if defects are found on any safety items
Check Park Brake
Set brake and attempt to move while in third gear
Conduct in safe place
Check Service Brakes
Check Fluids
Check Oil
Check Coolant
Check Power steering
Check Windshield wiper
Check Fuel
Ensure that the correct type of fuel is used
Check Brake
Check Lights
Cleanliness
Operational
Check Back-up alarm
If defective, red tag and inform shop mechanic
Check Horn
Check Wipers
Check Seat belt
Red Tag all Safety Defects
Check Windows and glass
Check Mirrors
Conduct a Visual Check of Battery Cables
Check Belts for wear/cracking
Check Welder and Welding Leads
Check Tire Condition
Check Fire Extinguisher
Check Oxygen/Acetylene Bottles
Check if full
check to make sure they are secure
Check hose,gauge and torch condition
Check gauges for cracks and grease
Ensure that both cylinder valves are closed, oxygen first, bleed the pressure, and loosen both regulator valves
Refer to Employee Safety Handbook
Check for proper housekeeping
Ensure that chocks are present
2.
Fire-Up "B" Pit
Radio "A" Pit Conveyorman to start when he is ready
Inspect to ensure that conveyors are operating, while in vehicle
Check for proper belt tracking
Check splices
Look for General Malfunctions
Check for misalignment
Look for smoke
Listen for unusual noises
Check for slipping
Inspect Guarding
Always put guards back in place when finished; shut down operation if guard needs replaced or fixed
Notice Gearbox problems
Look for leaks, heat, and noises
Check V-belts
Ensure start-up alarm is working by listening for it
Inspect and Start Trash Pump
check oil
fill up with gas
prime the pump
remove cap
fill with water and leave cap off
Turn on Switch
Pull the Choke
Pull the Start Cord
Turn off Choke after pump starts
Check for circulation on pump(observe water gushing from pump cap area)
Turn on/off switch to off position
Replace prime cap
Turn switch back on
Pull start cord to start pump
Ensure Material Flow
Observe the transfer points
Ensure material is flowing on belts
Check for spillage
Check for blockage
Look for General Malfunctions
Check for Misalignment
Look for Smoke
Listen for Unusual Noises
Check for Slipping
Inspect Guarding
Shut down operation to repair or replace defective guarding
Look for any gearbox problems
Check V-belts
3.
Berm & Highwall Inspection in "B" Pit
Obtain and Follow Workplace Examination Checklist
If any defects are found, contact supervisor and/or loader operator. Refer to MSHA's and Company Policy
Observe and follow all posted safety signs
Check Berms
Check areas of the pond, highwall, and feeder ramp berms
Ensure they are mid-axle height to the largest equipment on roadway
This is a back up check for the loader operator
Check Pit Floor (rocks & steel)
This is a backup check for the loader operator
Check highwall
Check height
This is a backup check for the loader operator
Check angle of repose
This is a backup check for the loader operator
Check for undercuts
This is a backup check for the loader operator
Notify the loader and Marion operator that Conveyorman is in the area
Loader and Marion operators have the right-of-way at all times; stay away from the travel path of Marion
4.
"B" Pit Inspection(Belts & Feeder)
Check for proper guarding
Shut down operation to repair or replace defective guarding
Check Belts
Check Rollers
Check Bearings
Check Gear Box
Check Head Pulley
Check Tail Pulley
Check Wipers