U.S. Department of Labor
Mine Safety and Health Administration
Protecting Miners' Safety and Health Since 1978
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Driller
Contact:
Palmer.Melvin@dol.gov
Home
1. Start of Shift
Clock in at scalehouse
Talk to supervisor
Conduct site inspection/workpl...
Obtain necessary supplies
Conduct Part 46 Training
2. Equipment Pre-op
Compressor
Drill
3. Start up
Press down on by-pass
Hold by-pass for 20 seconds
Turn ignition key on
Let idle
Check compressor gauges
Turn air solenoid switch on to...
Look/listen for air leaks
Enter Sub-topic
4. Pattern Set-up
Check area
Check with supervisor
Driller determines pattern
Measure off drill hole pattern
Drilling subsequent rows
Always recheck holes
5. Unusual Conditions
Water in holes
Drilling on steep slopes
Electrical storms
Caved-in holes
Stuck steels
Compressor fire
Medical emergencies
Communications
Spills
6. End-of-shift
Grease
Park drill
Shut compressor down
Inventory of supplies for next...
End-of-shift report
7. Transporting drill
Lower and secure mast
Stack hose on compressor
Connect compressor to the dril...
Clean work area
Pick up tools
If necesary to transport by tr...
Move drill
8. Drilling
Level/plumb mast
15' or less to wall
Drill first row of holes 20' f...
Lower drill bit and rod to gro...
Ensure first rod is always cla...
Engage and lock centralizer
Turn on rotation
Start hammer
Slightly open water valve
Start lowering hammer
Once you being drilling, turn ...
Apply necessary pressure for h...
Leave water on for first 10' w...
Drill until coupling is about ...
Turn off water
Examine hole for possible void...
Re-line hole with cuttings
Ensure 10' are good
Add rod
Remove rods
Don't fight the machine
Cover/plug all holes
Driller
1.
Start of Shift
Clock in at scalehouse
Talk to supervisor
Get instructions
Hole depth
Pattern
Drill location
Amount of drilled holes
Discuss Ground hazard analysis
Tool box meeting
Safety issues
Productivity issues
Enter Sub-topic
Conduct site inspection/workplace exam
Boulders
Obstacles
Area
Cracks
Loose materials
Document completion of inspection/exam
Imminent danger issues
Fall hazards
Obtain necessary fall protection equipment
Obtain necessary supplies
Fuel
Lubricants
Drill rock oil
Hydraulic and motor oil
Rags
Brake fluid
Brake cleaner
Water
Ear plugs
Dust mask (in bulk)
Safety glasses
Penetrating oil
Conduct Part 46 Training
2.
Equipment Pre-op
Compressor
Check oil levels
Check transmission fluid (Dextron 3)
Check anti-freeze
Check guards
Check straps and hoses
Check tires
Check for fluid leaks
Check battery
Check chocking/blocking
Check hose couplings for safety ties/retainers
Belts
Compressor and alternator
Drill
Check oil level
Check hydraulic fluid level
Check rock drill oil level
Check water level
Check hydraulic and air hoses
Check tracks
Loose bolts
Cleats
Rust
Wear and tear
Sprockets
Idlers
Rollers
Track tension
Make any necessary adjustments
Check drill mast
Links
Wear
Cracks
Welds
Centralizer assembly
Rod retainer
Air hoses
Hydraulic oil hoses
Rod couplings for cracks
Controls
Tightness
Leaks
Check rods
Threads
Straightening
Bends
Drill bits for wear and tear
Couplers
Cracks
Threads
Breakage
Check striking bar/hammer
Wear and tear
Bushing
Leaks (air, water)
Threads
Enter Sub-topic
Check drifter
Shims
Wear and tear on guide
Leaks
Check steering
Check for cracks in frame, etc.
3.
Start up
Press down on by-pass
Hold by-pass for 20 seconds
Turn ignition key on
Let idle
At least 10 minutes in cold weather
At least 5 minutes in warm weather
Check compressor gauges
Air pressure
Aprx. 40 psi at startup
120 psi working
Oil pressure
40 psi
Air temperature
Check on max
Water temperature
180 - 200 degrees
Voltage
24-volt
Turn air solenoid switch on to drill
Look/listen for air leaks
Enter Sub-topic
4.
Pattern Set-up
Check area
Ground Hazard Analysis
Level area if needed
Remove berms/boulders if necessary
Place necessary signage
Restricted/blasting area, etc.
Check with supervisor
Number of holes, depth, spacing, burden
Driller determines pattern
Consult with supervisor
Consider wall angle and toe for first line
Try to keep pit bottom level for haulage operations
Square pattern off
Measure off drill hole pattern
Use stemming pole or tape measure
Measure first and second rows
Begin drilling with second row
Second row will be used for fall protection
Drilling subsequent rows
Measure off as needed to keep rows as straight as possible
The closer the holes are, the finer the shot rock will be
The farther apart the holes are, the larger the shot rock will be
Always recheck holes
5.
Unusual Conditions
Water in holes
Check holes for water
Could result in overloading and/or bad shot
Over six inches of water
Pack with shavings to absorb the water
Blow hole out with drill air
Drilling on steep slopes
Using wench
Get assistance
Not a one-person job
Communications between drill operator and wench operator
Need to coordinate activities
Establish anchor points
Examine cable and hook for defects
Crosby clamps
Never saddle a dead horse
Use separate anchor points for machine and driller
Anchor for machine must be a much heavier rod than one used for personal fall protection
Use a shieve wheel at the anchor point
Always have a double hook-up to the drill