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Petition Docket No. M-2025-022-C

5/5/25

In the matter of                                            PETITION FOR MODIFICATION
Sunrise Coal, LLC
Oaktown Fuels Mine No. 1 I.D. 12-02394
Oaktown Fuels Mine No. 2 I.D. 12-02418    Docket No. M-2025-022-C

PROPOSED DECISION AND ORDER

On February 11, 2025, Sunrise Coal, LLC filed a petition seeking modification of the application of 30 Code of Federal Regulations (30 C.F.R.) § 75.500(d) at its Oaktown Fuels Mine No. 1 and Oaktown Fuels Mine No. 2 in Knox County, Indiana.  The petitioner alleges that the alternative method in the petition will at all times guarantee no less than the same measure of protection afforded to the miners by the standard.

The petitioned standard, 30 C.F.R. § 75.500(d) – Permissible electric equipment states,

All other electric face equipment which is taken into or used inby the last crosscut of any coal mine, except a coal mine referred to in §75.501, which has not been classified under any provision of law as a gassy mine prior to March 30, 1970, shall be permissible.

The petitioner is requesting a modification of the standard to allow the use of unapproved Powered Air Purifying Respirators (PAPRs) inby the last open crosscut.  Specifically, the petitioner is requesting to utilize the PAFtec Australia Pty Ltd (PAFtec) CleanSpace EX PAPR with sealed motor/blower/battery power pack assembly, and the 3M Versaflo TR-800 Intrinsically Safe (Versaflo TR-800) PAPR motor/blower and battery with battery pack.

The petitioner states that:

1.    It currently uses the MSHA-approved 3M Airstream Headgear-Mounted (Airstream) PAPR System to protect miners working on its longwall and continuous miner sections.  The Airstream provides a constant flow of filtered air to protect against potential exposure to respirable coal mine dust during normal mining conditions inby the last open crosscut.  The Airstream is being discontinued by the manufacturer, no replacement components will be available, and there are no other MSHA-approved units.

2.    The Versaflo TR-800 PAPR with motor/blower and battery qualifies as intrinsically safe, based on reports by the International Electrotechnical Commission Systems for Certification to Standards Relating to Equipment for Use in Explosive Atmospheres (IECEx).  The blower is certified by Underwriter Laboratories (UL) with an intrinsically safe rating of Division 1: Class I, II, III; Division 1: Groups C, D, E, F, G; T4 under the current standard of UL 60079; ATEX-certified with a rating of “ia.”  The Versaflo TR-800 is rated and marked “Ex ia I MA, Ex ia IIB T4 Ga, Ex ia IIIC 135oC Da; -20oC ≤ TA ≤ +55oC.”

3.    The CleanSpace EX PAPR also qualifies as intrinsically safe.

4.    Both the CleanSpace EX and Versaflo TR-800 PAPRs provide a constant flow of air inside the headtop or helmet. This airflow provides respiratory protection and comfort in hot working conditions.

5.    Neither the Versaflo TR-800 nor the CleanSpace Ex PAPR are MSHA-approved as permissible, and neither 3M nor PAFtec is pursuing MSHA approval.

6.    The alternative method in the petition will at all times guarantee no less than the same measure of protection afforded to the miners by the mandatory standard.

The petitioner’s alternative method addresses training, inspections, examinations and records, servicing, continuous monitoring for methane and procedures when
1.0 percent or more methane is detected, battery chargers, battery charging and change out procedures, and special precautions for lithium batteries.  These proposed terms and conditions for the use of Versaflo and the CleanSpace PAPRs are consistent with those approved by MSHA for previous petitions, with one major exception.

The petitioner did not include the following condition regarding treatment of lithium batteries approaching the end of their life cycle: “The battery must not be used at the end of its life cycle (i.e., when there is a performance decrease of greater than 20% in battery-operated equipment).  The battery must be disposed of properly.”  The electrolyte used in Lithium-ion batteries is volatile and can ignite under certain circumstances, including overcharging.  MSHA requires inclusion of this additional condition to reduce the possibility of thermal runaway, and a subsequent fire or explosion caused by a battery self-igniting.

MSHA personnel investigated the merits of the petition and filed a report of their findings with the Administrator for Mine Safety and Health Enforcement.  After a careful review of the entire record, including the petition and MSHA's investigative report, the Administrator issues this Proposed Decision and Order.

Findings of Fact and Conclusions of Law

MSHA investigated pertinent details of the Sunrise Coal, LLC’s Oaktown Fuels Mine No. 1 on April 1, 2025.  The investigation included an item-by-item review of the proposed petition, equipment manufacturer’s user instructions, CleanSpace EX and Versaflo TR-800 brochures, and an onsite mine visit. During the onsite visit, the MSHA investigator verified that the proposed Petitions for Modification (PFM) were posted on the mine’s bulletin board and explained the PFM process and all stipulations to the miners and supervisors.

The following individuals participated in the investigation at the Oaktown Fuels Mine No. 1:

For Sunrise Coal, LLC:

1.    Brandon L. Flath, Safety Director
2.    Terry Baker, Safety 
3.    Josh Starnes, Safety

There was no Representative of Miners at the Oaktown Fuels Mine No. 1; however, MSHA interviewed three hourly miners and two management employees regarding the PFM. All are in favor of the petition being granted. The granting of this petition would affect all underground miners at the mine.

The Oaktown Fuels Mine No. 1 is located at 12661 N Agri Care Road, Oaktown, Indiana, 47561 and opens the Springfield No. 5 Coal Seam with a shaft opening and a slope opening. Coal is produced on two shifts per day with an average daily production of 25,000 raw tons.

The mine consists of four continuous miner units, all of which utilize split air ventilation, for a total of eight mechanized mining units utilizing Joy 14/15 continuous mining machines to extract coal. Joy Battery Ram Cars transport coal from the working faces to the belt tail/feeder. Conveyor belts transport coal from the working sections to the surface. The mine has approximately 365 underground employees. The mine liberates 4,034,555 cubic feet of methane in 24 hours and is on a 5-day 103(i) Spot Inspection.

MSHA investigated pertinent details of the Sunrise Coal, LLC’s Oaktown Fuels Mine No. 2 on April 1, 2025 and April 23, 2025.  The investigation included an item-by-item review of the proposed petition, equipment manufacturer’s user instructions, CleanSpace EX and Versaflo TR-800 brochures, and an onsite mine visit. During the onsite visit, the MSHA investigator verified that the proposed Petitions for Modification (PFM) were posted on the mine’s bulletin board and explained the PFM process and all stipulations to the miners and supervisors.

The following individuals participated in the investigation at the Oaktown Fuels Mine No. 2:

For Sunrise Coal, LLC:

1.    Brandon L. Flath, Safety Director
2.    Terry Baker, Safety 
3.    Josh Starnes, Safety
4.    Byron Hammond, Maintenance Foreman
5.    Luke Landis, Electrician

There was no Representative of Miners at the Oaktown Fuels Mine No. 2 ; however, MSHA interviewed three hourly miners and two management employees regarding the PFM. All are in favor of the petition being granted. The granting of this petition would affect all underground miners at the mine.

The Oaktown Fuels Mine No. 2 is located at 12661 N Agri Care Road, Oaktown, Indiana 47561 and opens the Springfield No. 5 Coal Seam with a shaft opening, a slope opening and two air shafts. Coal is not currently being produced. The mine has approximately 21 underground employees who currently work one shift per day with an average daily production of zero raw tons.

The mine will consist of one continuous miner unit, which will utilize split air ventilation for a total of two mechanized mining units utilizing Joy 14/15 continuous mining machines to extract coal. Joy Battery Ram Cars transport  coal from the working faces to the belt tail/feeder. Conveyor belts transport coal from the working sections to the surface. The mine liberates 841,857 cubic feet of methane in 24 hours. The mine is on a 10-day 103(i) Spot Inspection.

The CleanSpace EX features a half-face mask connected by hoses to a pack that contains the pump motor, filter, and battery, which rests on the back of the neck, supported by head straps.  The Versaflo TR-800 features a helmet with a visor that flips up, connected by a hose to the fan motor/ battery pack which mounts on a belt.

The petitioner alleges that the alternative method proposed in the submitted petition will, at all times, guarantee no less than the same measure of protection afforded by the standard.

Intrinsic Safety

Information regarding the UL listing for the Versaflo TR-800 and the CleanSpace EX PAPRs was previously submitted to the MSHA Approval and Certification Center (A&CC).  A review was requested for the use of these unapproved PAPRs in areas of mines where permissibility is required.  A&CC conducted the reviews and concluded that:

1.    The Versaflo TR-800 PAPR is certified by UL according to the ANSI/UL 60079-11 standard.  The UL certificate allows 3M to mark the device as “Ex ia I”, meaning that the unit is certified to be used in hazardous locations (“Ex”), has met the most onerous level of intrinsic safety protection (“ia”), and the Equipment Protection Level (“very high”) is acceptable for use in mines susceptible to firedamp (“I”).  Due to legal and regulatory constraints, the UL certificate alone is not sufficient approval.

2.    The CleanSpace EX is certified by TestSafe Australia (TSA) according to the International Electrotechnical Commission (IEC) 60079-0:2011 (General Requirements) and IEC 60079-11:2011 (Intrinsic Safety) standards.  The certificate allows PAFtec to mark the device as "Ex ib IIB T4 Gb" and "Ex ia I Ma."  Due to legal and regulatory constraints, the TSA certificate is not accepted by MSHA as evidence that the PAPR is approved for use in U.S. mines.

Like the Versaflo TR-800, the CleanSpace EX is certified to be used in hazardous locations, meets the most onerous level of intrinsic safety protection, is acceptable for use in mining locations, the Equipment Protection Level is "very high", appropriate for use in mines susceptible to firedamp.  In addition, its security is sufficient that it is unlikely to become an ignition source in normal operation, during expected malfunctions, or during rare malfunctions, even when left energized in the presence of an outbreak of gas (“Ma”).

NIOSH researchers, in a paper titled “An Evaluation of the Relative Safety of U.S. Mining Explosion-Protected Equipment Approval Requirements versus those of International Standards”, have determined that equipment which meets two-fault intrinsic safety as defined in the ANSI/UL 60079 standard would provide at least an equivalent level of safety as that provided by equipment approved to MSHA criteria.

The UL certifications, TSA certifications, and 3M and PAFtec listing materials (drawings, certificate and text report) were found to support the conclusion that both the Versaflo TR-800 and the CleanSpace EX meet the ANSI/UL standard’s “two fault” intrinsic safety requirements for mining equipment.

The Versaflo TR-800 carries an ingress protection rating of IP64.  The CleanSpace EX carries an ingress protection rating of IP66.  Both ratings exceed the minimum rating of IP54 required by the ANSI/UL and IEC standards for intrinsically safe mining equipment.

Electromagnetic Interference Investigation

Review of the submitted materials indicate that both units, as unintentional radiators, have been tested and found to meet Federal Communications Commission (FCC)     Title 47, Code of Federal Regulations, Part 15 requirements for digital devices for use in typical industrial environments.  This means that, under the test conditions and in industrial environments, they were found to not cause harmful interference.  Nevertheless, MSHA investigators tested the equipment in the mine to determine if PAPR electrical components such as the pump motor or battery create interference when used in close proximity to other electrical equipment.

On April 1, 2025 and April 23, 2025, MSHA investigators traveled to one continuous mining machine (CMM) section at both Oaktown Fuels Mine No. 1 and Oaktown Fuels Mine No. 2 to test for potential interference between non-permissible PAPRs at issue and electrical equipment typically worn, carried, or operated by miners on the working sections.  See Table 1.

Mine personnel provided electrical equipment typically used in conjunction with the PAPRs for testing.  The PAPRs tested in this investigation were a CleanSpace EX and a Versaflo TR-800 PAPR.

The investigator first performed baseline function tests for all electrical equipment, including the PAPRs, by operating them individually away from one another.  Then testing was conducted by placing the running PAPRs in various orientations and distances ranging from 12 inches to zero inches from electrical equipment typically, worn, carried, or operated in the longwall and CMM sections.

Table No. 1 - Electrical Equipment Typically Worn or Carried
Equipment Type Manufacturer Model PAPR Interference
Communication - text pager Strata C202 No
Communication - text pager Strata SCT-MC2-02 No
Communication - handheld radio Kenwood KMC-41 No
Wireless Phone Minephone VoIP MP70 No
Cordless lamp Koehler Wheat lamp No
Cordless lamp Wisdom Wise Lite 2 No
Cordless lamp Koehler Cordless XL cap lamp No
Personal strobe light Bright Star 710xx No
CPDM Thermo Scientific PDM 3700-A1 No
CPDMSU Zeflon Escort ELF Pump No
Gas detector Ventis Industrial Scientific MX4 No
Gas detector CSE Big Face Spotter No
CMM remote Joy TX3 No
Proximity Detection System Miner Wearable Component Joy SmartZone locator Yes***
Pocket Anemometer MPS PMA-2008 No
Rechargeable battery with PTO Koehler LI-5000-AR1 No

*** When the CleanSpace EX PAPR was placed within six inches of the Joy SmartZone MWC in the green zone, the MWN and miner mounted PDS would flash one time in the yellow zone. When the CleanSpace EX PAPR was placed within six inches of the MWC in the yellow zone, the MWC and the miner mounted PDS would flash one time in the red zone. There was no deviance in the red zone.

***When the Versaflo TR-800 PAPR was placed within one inch of the MWC, the MWC and the miner mounted PDS would flash in the red zone.

Conclusion

CMMs at Oaktown Fuels Mine No. 1 and Oaktown Fuels Mine No. 2 were equipped with Joy SmartZone proximity detection systems (PDS). The PDS Miner Wearable Component (MWC) used for testing was a Joy SmartZone MWC.  During testing, investigators found interference between the PAPRs and PDS MWC when places within six inches of each other.

When operating or working near continuous mining machines equipped with PDS, manufacturers recommend a minimum separation distance of six inches between PDS MWCs and other electronic equipment to sufficiently reduce or eliminate interference.  (See Appendix 1 for example diagrams of proper PAPR and PDS positioning on the body.)

When the PDS manufacturer’s recommendations requiring a six-inch separation between the PDS MWCs and the PAPRs’ battery pack or motor/blower were followed, MSHA testing showed no apparent interference or performance issues between the PAPRs and the electrical equipment tested typically worn, carried, or used on the longwall and CMM Sections (as detailed in Table 1 above).  When PDS manufacturer’s recommendations were not followed, testing showed interference between the PAPRs and PDS MWC.

Miner training should incorporate the importance of adhering to the PDS manufacturer’s recommendations so there is no interference between the PDS and PAPRs.

Based on the investigation discussed above, MSHA determined that both the Versaflo  TR-800 and CleanSpace EX PAPRs can be safely used where permissible equipment is required inby the last open crosscut, if the operator follows all of the manufacturer’s recommendations and adheres to the Terms and Conditions of the Proposed Decision and Order.

On the basis of the petition and MSHA’s investigation findings, and the foregoing reasons, Sunrise Coal, LLC is granted a modification of the application of 30 C.F.R. § 75.500(d) at its Oaktown Fuels Mine No. 1 and Oaktown Fuels Mine No. 2.

ORDER

Wherefore, pursuant to the authority delegated by the Secretary of Labor to the Administrator for Mine Safety and Health Enforcement and pursuant to Section 101(c) of the Federal Mine Safety and Health Act of 1977, 30 U.S.C. § 811(c), it is ordered that Sunrise Coal, LLC’s Petition for Modification of the application of 30 C.F.R. § 75.500(d) in the Oaktown Fuels Mine No.1 and Oaktown Fuels Mine No. 2 is hereby:

GRANTED, for the operator, who may use the non-permissible Versaflo TR-800 Powered Air Purifying Respirator (PAPR), and/or the CleanSpace EX PAPR inby the last open crosscut until such time that MSHA-approved permissible PAPR devices are available, subject to the conditions of this Order:

Terms and Conditions

1.    Affected mine employees must be trained in the proper use and maintenance of the PAPR(s) to be used at the mine, the Versaflo TR-800 and/or the CleanSpace EX, in accordance with established manufacturer guidelines.  This training shall alert the affected employees that neither the Versaflo TR-800 nor the CleanSpace EX PAPR is approved under 30 C.F.R. Part 18 and therefore must be de-energized when 1.0 or more percent methane is detected.  The training shall also include the proper method to de-energize these PAPRs.  In addition to the manufacturer’s guidelines, MSHA requires that mine employees be trained to examine the units before use to determine if any damage to the units exists that would negatively impact intrinsic safety, or any of the stipulations in this petition

2.    The PAPRs, battery packs, all associated wiring and connections must be examined by a qualified person before use to determine if there are any observable defects or damage to the units that would negatively impact intrinsic safety.  If any defect or damage is found, the PAPR must be removed from service.

3.    Each PAPR shall be assigned a unique identification number.  The operator shall maintain a separate logbook for the Versaflo TR-800 and CleanSpace EX PAPRs.  The logbooks shall be kept with the equipment or in a location with other mine record books and be made available to MSHA upon request.  The equipment shall be examined at least weekly by a qualified person as defined in 30 C.F.R. § 75.512-1 and the examination results recorded in the logbook.  Since float coal dust is removed by the air filter prior to reaching the motor, the PAPR user shall conduct regular examinations of the filter and perform periodic testing for proper operation of the “high filter load alarm” on the Versaflo TR-800 PAPR, and the “blocked filter” alarm on the CleanSpace EX PAPR.  PAPR examination entries may be expunged after one year.

4.    In addition to the “blocked filter” alarm on the CleanSpace EX PAPR, these units have a visual green/red filter indicator that turns red when the filter needs to be replaced.  The mine shall stock an adequate supply of new CleanSpace EX filters and pre-filters.

5.    All Versaflo TR-800 and CleanSpace EX PAPRs to be used inby the last open crosscut shall be physically examined by a qualified person as defined in 30 C.F.R.   § 75.151 prior to initial use.   Each unit shall be examined by the person to operate the equipment prior to taking the equipment underground to ensure the equipment is used according to the original equipment manufacturer’s recommendations and maintained in a safe operating condition.

The examinations for the Versaflo TR-800 PAPRs shall include:
a.    Check the equipment for any physical damage and the integrity of the case;

b.    Remove the battery and examine for corrosion;

c.    Inspect the contact points to ensure a secure connection to the battery;

d.    Reinsert the battery and power up and shut down to ensure proper connections;

e.    Check the battery compartment cover or battery attachment to ensure that it is securely fastened; and

f.    For equipment utilizing lithium type cells, ensure that lithium cells and/or packs are not damaged or swollen.

The CleanSpace EX PAPR does not have an accessible/removable battery.  The internal battery and motor/blower assembly are both contained within the sealed “power unit” assembly and the battery cannot be removed, reinserted, or fastened.  Therefore, examination of the CleanSpace EX PAPR should include any indications of physical damage.

The operator is to ensure that all Versaflo TR-800 and CleanSpace EX PAPR units are serviced according to the manufacturer's recommendations.  Dates of service shall be recorded in the equipment's logbook and shall include a description of the work performed.

6.    The Versaflo TR-800 and CleanSpace EX PAPR units that will be used inby the last open crosscut shall not be put into service until MSHA has initially inspected the equipment and determined that it is compliant with all the terms and conditions of this Order.

7.    Prior to energizing the Versaflo TR-800 or the CleanSpace EX PAPR inby the last open crosscut, methane tests must be made in accordance with 30 C.F.R. § 75.323(a).

8.    All hand-held methane detectors shall be MSHA-approved and maintained in permissible and proper operating condition.  All methane detectors must provide visual and audible warnings when methane is detected in concentrations at or above 1.0 percent.

9.    A qualified person shall continuously monitor for methane immediately before and during the use of the Versaflo TR-800 or CleanSpace EX PAPR inby the last open crosscut.

10.    Neither the Versaflo TR-800 nor the CleanSpace EX PAPR shall be used if methane is detected in concentrations at or above 1.0 percent.  When 1.0 percent or more methane is detected while the Versaflo TR-800 or CleanSpace EX PAPR is being used inby the last open crosscut, the equipment shall be de-energized immediately and the equipment withdrawn from the area.

11.    In the Versaflo TR-800, use only 3M TR-830 Battery Pack (TR-800 Battery Pack), which meets lithium battery safety standard UL 1642 or IEC 62133.  In the CleanSpace EX, use only the CleanSpace EX Power Unit, which meets the same UL or IEC lithium battery safety standards.

12.    Before each shift when the Versaflo TR-800 or CleanSpace EX PAPR is to be used, all batteries and power units for the equipment must be charged sufficiently for the expected usage on that shift.  If spare battery packs for the Versaflo TR-800 PAPR are provided, all battery “change outs” must occur in intake air outby the last open crosscut.

13.    The following maintenance and use conditions shall apply to equipment containing lithium-type batteries:

a.    Neither the TR-830 Battery Pack nor the CleanSpace EX Power Unit may be disassembled nor modified by anyone other than permitted by the manufacturer of the equipment.

b.    The TR-830 Battery Pack shall be charged only on the surface of the mine, and only using a manufacturer’s recommended battery charger, such as:

i.    3M Battery Charger Kit TR-641N, which includes one 3M Charger Cradle   TR-640 and one 3M Power Supply TR-941N, or,

ii.    3M 4-Station Battery Charger Kit TR-644N, which includes four 3M Charger Cradles TR-640 and one 3M, 4-Station Battery Charger Base/Power Supply        TR-944N.

c.    The CleanSpace EX internal battery, which is contained within the power unit assembly, shall be charged only on the surface of the mine, and only using the manufacturer’s recommended battery charger, such as the CleanSpace EX Battery Charger, Product Code PAF-0066.

d.    Neither the TR-830 Battery Pack nor the CleanSpace EX power unit, which contains the internal battery, shall be exposed to water, allowed to get wet, or immersed in liquid.  This does not preclude incidental exposure of the TR-830 battery pack or the CleanSpace EX power unit assembly.

e.    Neither the Versaflo TR-800 PAPR nor the CleanSpace EX PAPR, including the internal battery, shall be used, charged, or stored in locations where the manufacturer’s recommended temperature limits are exceeded.  Neither the Versaflo TR-800 PAPR nor the CleanSpace EX PAPR shall be placed in direct sunlight nor stored near a source of heat.

f.    Neither the TR-830 battery pack nor the CleanSpace EX PAPR’s internal battery shall be used at the end of its life cycle (i.e., when there is a performance decrease of greater than 20% in battery-operated equipment).  The TR-830 battery pack and the CleanSpace EX power unit containing the internal battery must be disposed of properly.

i.    Follow the manufacturer’s recommendations and instructions.  Check and monitor each unit’s run time.  Observe and notate the initial run time that a new fully charged battery provides for powering the unit.  A record of the initial run time and the date shall be made by a trained and competent person.  This record shall not be expunged on an annual basis but must be retained until the PAPR and/or the battery is retired from service.

ii.    Routinely check the battery’s charge status.

iii.    Routinely monitor batteries that are approaching the end of their estimated service life.

iv.    Remove the battery from service when the following conditions are met:

a.    The battery run time drops below 80% of the new battery run time, or;

b.    The battery charge time increases significantly.

v.    Follow the storage instructions as recommended by the manufacturer.  If the instructions were not followed for a battery stored or otherwise unused for an extended period or the battery has no charge remaining, consider it to be damaged.  Do not attempt to recharge it or to use it.  Remove it from service and replace it with a new battery.

14.    Personnel engaged in the use of the Versaflo TR-800 and CleanSpace EX PAPRs shall be properly trained to recognize the hazards and limitations associated with the use of the equipment in areas where methane could be present.  Affected mine employees shall also be trained to properly position their PDS MWC at least six inches from their PAPR’s battery/motor blower or battery/power unit to prevent interference.  (See Appendix 1 for example diagrams of proper PAPR and PDS positioning on the body.)  Also, personnel shall be trained regarding proper procedures for donning Self-Contained Self Rescuers (SCSRs) during a mine emergency while wearing the Versaflo TR-800 or CleanSpace EX PAPR.  The mine operator shall submit proposed revisions to update the Mine Emergency Evacuation and Firefighting Program of Instruction under 30 C.F.R. § 75.1502.

15.    Within 60 days after this Order becomes final, the operator shall submit proposed revisions for its approved 30 C.F.R. Part 48 training plans to the Mine Safety and Health Enforcement District Manager.  These proposed revisions shall specify initial and refresher training regarding the terms and conditions stated in this Decision and Order.  When training is conducted on the terms and conditions in this Order, an MSHA Certificate of Training (Form 5000-23) shall be completed.  Comments shall be included on the Certificate of Training indicating that the training received was for use of the Versaflo TR-800 or CleanSpace EX PAPR.

16.    All personnel who will be involved with or affected by the use of the Versaflo       TR-800 or CleanSpace EX PAPRs shall receive training in accordance with 30 C.F.R. § 48.7 on the requirements of this Order within 60 days of the date this Order becomes final.  Such training must be completed before any Versaflo TR-800 or CleanSpace EX PAPR can be used inby the last open crosscut.  The operator shall keep a record of such training and provide such record to MSHA upon request.

17.    The operator shall provide annual retraining to all personnel who will be involved with or affected by the use of the Versaflo TR-800 or CleanSpace EX PAPRs in accordance with 30 C.F.R. § 48.8.  The operator shall train new miners on the requirements of this Order in accordance with 30 C.F.R. § 48.5 and shall train experienced miners on the requirements of this Order in accordance with 30 C.F.R. § 48.6.  The operator shall keep a record of such training and provide such record to MSHA upon request.

18.    The operator shall post this Order in unobstructed locations on the bulletin boards and/or in other conspicuous places where notices to miners are ordinarily posted, for a period of not less than 60 consecutive days.

Appendix 1 – PAPR and PDS Positioning

When using a PAPR in conjunction with a Proximity Detection System (PDS), ensure that the manufacturers’ instructions are followed.  To prevent interference, maintain at least six inches of separation between the PAPR and PDS’s miner wearable component (MWC).  The figures below show how miners can wear these devices with belt-worn and neck-supported PAPRs, maintain the recommended separation distances between the PAPR’s battery/motor blower and the MWC, and prevent such interference.

Figure 4.  Proper position of the PDS’s MWC when using a belt-worn PAPR.

Figure 5.  Proper position of the PDS’s MWC when using a neck-supported PAPR. 

Unless specifically mentioned herein, nothing in this Order changes or supersedes the requirements otherwise imposed by the Mine Act, other mandatory standards or regulations, or approved plans.

The petitioner shall include the above terms and conditions in the initial and annual refresher training as required in its approved Part 48 training plans to ensure that miners are aware of the stipulations contained in this petition.

Any party to this action desiring a hearing on this matter must file in accordance with 30 C.F.R. § 44.14 within 30 days.  The request for hearing must be filed with the Administrator for Mine Safety and Health Enforcement, 200 Constitution Ave NW, Suite C3522, Washington, DC, 20210.

Any hearing request must contain a concise summary of position on the issues of fact or law to be raised by the party requesting the hearing, including specific objections to the proposed decision.  A party other than the Petitioner who has requested a hearing may also comment on all issues of fact or law presented in the petition, and any party to this action requesting a hearing may indicate a desired hearing site.

If no request for a hearing is filed within 30 days after service of this Proposed Decision and Order, the Decision and Order will become final and must be posted by the operator on the bulletin board at the mine.

Timothy R. Watkins
Acting Administrator for
Mine Safety and Health Enforcement

Certificate of Service

I hereby certify that a copy of this proposed decision was served personally or mailed, postage paid, or provided by other electronic means this 5th day of May, 2025, to:

Brandon L. Flath
Safety Director
Sunrise Coal, LLC
1183 East Canvasback Drive
Terre Haute, Indiana 47802
Bflath@SunriseCoal.com

Caitlin Strong
Mine Safety and Health Specialist

cc:    Kris Walters, Deputy Commissioner 
    Indiana Bureau of Mines and Mine Safety
    1002 North 1st Street
    Vincennes, Indiana 47591
    kwalters@dol.in.gov

 

Position the PDS’s MWC when using a belt-worn PAPR

4. Proper position of the PDS’s MWC when using a belt-worn PAPR.

Position the PDS’s MWC when using a neck-supported PAPR.

5. Proper position of the PDS’s MWC when using a neck-supported PAPR.